Cavitation Erosion Damage Of Scroll Steel Plates By High-speed Gas Working Fluid

Iakovos Tzanakis, Anastasios Georgoulas, Mark Hadfield, Nikolaos Kotsovinos

Research output: Contribution to journalArticleResearchpeer-review

Abstract

A steel plate is one of the critical components of a scroll expander system that can experience cavitation micro-pitting while in service. The content of the present paper consists of two distinct but interrelated parts. The first part aims to highlight that the use of computational fluid dynamics (CFD) simulations can constitute a potential tool for the prediction of cavitation erosion areas in scroll expander systems. For this purpose, a three-dimensional CFD, steady-state numerical simulation of the refrigerant working fluid is employed. Numerical results revealed the critical areas where cavitation bubbles are formed. These numerical critical areas are in direct qualitative agreement with the actual eroded regions by cavitation, which were found by microscopic observations across the steel plate on an after use, scroll expander system. The second part of the paper aims to further investigate the behaviour and the durability of the steel plate of the studied scroll expander system subjected to cavitation erosion by using an ultrasonic experimental test rig. Scanning electron microscopy and optical interferometer micrographs of the damaged surfaces were observed, showing the nature of the cavitation erosion mechanism and the morphological alterations of the steel plate samples. Experimental results are explained in terms of the cavitation erosion rates, roughness profile, accumulated strain energy, and hardness of the matrix. The experimental study can serve as a valuable input for future development of a CFD numerical model that predicts both cavitation bubbles formation as well as cavitation damage induced by the bubbles that implode on the steels plates.
Original languageEnglish
Pages (from-to)168-183
Number of pages16
JournalInternational Journal of Computational Methods and Experimental Measurements
Volume2
Issue number2
DOIs
Publication statusPublished - 1 Jan 2014

Fingerprint

working fluids
cavitation flow
erosion
high speed
steels
damage
gases
computational fluid dynamics
bubbles
pitting
refrigerants
durability
roughness
hardness
interferometers
simulation
ultrasonics
scanning electron microscopy
matrices
profiles

Bibliographical note

© 2014 WIT Press, www.witpress.com

Keywords

  • CFD
  • multiphase flow
  • ultrasonic cavitation
  • erosion
  • refrigerant
  • steel

Cite this

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abstract = "A steel plate is one of the critical components of a scroll expander system that can experience cavitation micro-pitting while in service. The content of the present paper consists of two distinct but interrelated parts. The first part aims to highlight that the use of computational fluid dynamics (CFD) simulations can constitute a potential tool for the prediction of cavitation erosion areas in scroll expander systems. For this purpose, a three-dimensional CFD, steady-state numerical simulation of the refrigerant working fluid is employed. Numerical results revealed the critical areas where cavitation bubbles are formed. These numerical critical areas are in direct qualitative agreement with the actual eroded regions by cavitation, which were found by microscopic observations across the steel plate on an after use, scroll expander system. The second part of the paper aims to further investigate the behaviour and the durability of the steel plate of the studied scroll expander system subjected to cavitation erosion by using an ultrasonic experimental test rig. Scanning electron microscopy and optical interferometer micrographs of the damaged surfaces were observed, showing the nature of the cavitation erosion mechanism and the morphological alterations of the steel plate samples. Experimental results are explained in terms of the cavitation erosion rates, roughness profile, accumulated strain energy, and hardness of the matrix. The experimental study can serve as a valuable input for future development of a CFD numerical model that predicts both cavitation bubbles formation as well as cavitation damage induced by the bubbles that implode on the steels plates.",
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Cavitation Erosion Damage Of Scroll Steel Plates By High-speed Gas Working Fluid. / Tzanakis, Iakovos; Georgoulas, Anastasios; Hadfield, Mark; Kotsovinos, Nikolaos.

In: International Journal of Computational Methods and Experimental Measurements, Vol. 2, No. 2, 01.01.2014, p. 168-183.

Research output: Contribution to journalArticleResearchpeer-review

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AU - Georgoulas, Anastasios

AU - Hadfield, Mark

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