A numerical investigation of the solid surface material influence on flow boiling within microchannels

Research output: Contribution to journalArticlepeer-review


Flow boiling within microchannel heat sinks constitute a promising solution for the cooling of high-performance electronic devices, dissipating high values of heat flux. Yet still, due to the complexity of flow boiling in small scales, the effect of important parameters is not clearly defined. In the present study a numerical investigation on the effect of solid surface thermophysical properties on flow boiling heat transfer characteristics within micro- channels, is conducted. For the proposed investigation an enhanced, custom VOF-based numerical model that has been developed in OpenFOAM is used. The utilised computational domain consists of a top rectangular fluid domain in contact with a bottom rectangular solid domain. The solid domain is heated at its bottom boundary by the application of a constant heat flux. In total five different solid surface materials were examined, focusing on the first transient stages of the confined two-phase flow development. The findings indicate that the investigated effect has a significant influence on the resulting two-phase regimes and in the associated heat transfer char- acteristics. High thermal conductivity materials such as silver, aluminium and copper exhibited the highest values of the time-averaged heat transfer coefficient with more than 35% increase compared to the single-phase stage of the simulations, whereas the brass and silver channels resulted in a lower increase of<30%. The flow boiling process in the brass and silver channels, was characterised by frequent bubble break-ups and a lower total vapour fraction values within the channels. The rest of the examined material cases were characterised by thicker liquid films and higher values of total vapour fraction. Finally, a new correlation for the global Nusselt number is proposed that takes into consideration the thermophysical properties of the solid domain.

Original languageEnglish
Article number119006
JournalApplied Thermal Engineering
Publication statusPublished - 16 Jul 2022

Bibliographical note

Funding Information:
This research was partially funded through the European Union's Horizon 2020 research and innovation programme (Marie Skłodowska Curie grant agreement No. 801604) and the European Space Agency (ESA MAP CORA projects TOPDESS and ENCOM4). Dr. Georgoulas would like to specifically thank also University of Brighton for the financial support through the Rising Stars Initiative Scheme. Finally, the Authors would like to acknowledge the 15th International Conference on Heat Transfer, Fluid Mechanics and Thermodynamics (HEFAT2021) held online on 26 – 28 July 2021, where the paper was presented and published in its proceedings.

Publisher Copyright:
© 2022


  • Computational engineering
  • Conjugate heat transfer
  • Flow boiling
  • Microchannels
  • Multiphase flow
  • Solid material properties


Dive into the research topics of 'A numerical investigation of the solid surface material influence on flow boiling within microchannels'. Together they form a unique fingerprint.

Cite this